{"id":39570,"date":"2025-06-23T11:10:27","date_gmt":"2025-06-23T09:10:27","guid":{"rendered":"https:\/\/vanabeelen.eu\/?post_type=portfolio&#038;p=39570"},"modified":"2025-06-23T13:29:29","modified_gmt":"2025-06-23T11:29:29","slug":"tailor-made-freezing-line-for-poultry-processing","status":"publish","type":"portfolio","link":"https:\/\/vanabeelen.eu\/en\/projecten\/tailor-made-freezing-line-for-poultry-processing\/","title":{"rendered":"Tailor-made freezing line for poultry processing"},"content":{"rendered":"<div class=\"wpb-content-wrapper\"><p>[vc_row][vc_column][vc_custom_heading text=&#8221;Tailor-made freezing line for poultry processing&#8221; font_container=&#8221;tag:h1|text_align:left&#8221; use_theme_fonts=&#8221;yes&#8221; css=&#8221;.vc_custom_1750678157766{padding-top: 30px !important;padding-bottom: 30px !important;}&#8221;][\/vc_column][\/vc_row][vc_row][vc_column][\/vc_column][\/vc_row][vc_row equal_height=&#8221;yes&#8221;][vc_column][vc_column_text css=&#8221;&#8221;]<\/p>\n<h3><span style=\"color: #005179;\">Retrofit and Line Expansion in Poultry Processing<\/span><\/h3>\n<p>A major producer of halal chicken products in the Netherlands needed a comprehensive upgrade of their existing freezing line. Their spiral freezer showed signs of wear and required a full overhaul. At the same time, there was a technical challenge: injected chicken pieces were sticking to the belt during the freezing process.<\/p>\n<h3><span style=\"color: #005179;\">The Challenge: Stick-Free Freezing Within an Existing Line <\/span><\/h3>\n<p data-start=\"438\" data-end=\"790\">The goal was twofold, to fully revise the spiral freezer and to prevent the chicken pieces from sticking during freezing. This required a pre-freeze solution that could be seamlessly integrated into the current production line without sacrificing capacity or continuity.<\/p>\n<h3><span style=\"color: #005179;\">The Solution: Full Retrofit and Contact Belt Freezer<\/span><\/h3>\n<p>Van Abeelen delivered both a complete technical retrofit and a belt contact freezer to pre-freeze the underside of the chicken pieces. This prevents product adhesion inside the spiral freezer and ensures a smooth production flow.<\/p>\n<p><span style=\"color: #005179;\"><em>Scope of work:<\/em><\/span><\/p>\n<ul>\n<li>New conveyor belt, drum strips, and belt support profiles.<\/li>\n<li>New discharge unit with drive system and air guide plates.<\/li>\n<li>Integration of a belt contact freezer ahead of the spiral freezer.<\/li>\n<li>Modification of the existing control system.<\/li>\n<li>Close collaboration with the production team to optimise performance.<\/li>\n<\/ul>\n<h3><span style=\"color: #005179;\">Result: Improved Performance and Smoother Product Flow<\/span><\/h3>\n<p>Thanks to the technical upgrade and the smart addition of the belt contact freezer, the line now runs more efficiently, hygienically, and with less downtime. On-site technician Jeffrey worked closely with the production leads to ensure that operating staff were properly trained and the new process was fully optimised. Van Abeelen is currently working on a follow-up project at another location for this customer.<\/p>\n<h3><span style=\"color: #005179;\">Looking for a sustainable and flexible cooling solution?<\/span><\/h3>\n<p>We are happy to help you find a fast and efficient solution to your cooling challenge. Call<span style=\"color: #ef873b;\"><strong>\u00a0+31 (0)161 226 597 <\/strong><\/span>or email us <a href=\"mailto:rental@vanabeelen.eu\">info@vanabeelen.eu<\/a>.[\/vc_column_text][vc_btn title=&#8221;Learn more about our Food Processing solutions&#8221; color=&#8221;danger&#8221; link=&#8221;url:https%3A%2F%2Fvanabeelen.eu%2Fen%2Frental-solutions%2F|&#8221;][\/vc_column][\/vc_row][vc_row][vc_column][vc_media_grid css=&#8221;&#8221; grid_id=&#8221;vc_gid:1750678065074-1b1dac18-1201-7&#8243; include=&#8221;39576,39573&#8243;][vc_btn title=&#8221;Back to projects:&#8221; link=&#8221;url:https%3A%2F%2Fvanabeelen.eu%2Fen%2Fprojects%2F|title:Projects|&#8221;][\/vc_column][\/vc_row]<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"<p><span class=\"excerpt-hellip\"> [\u2026]<\/span><\/p>\n","protected":false},"author":12,"featured_media":39573,"menu_order":0,"template":"","meta":[],"portfolio-types":[9,42],"class_list":["post-39570","portfolio","type-portfolio","status-publish","has-post-thumbnail","hentry","portfolio-types-food-processing-technology","portfolio-types-food-processing-technology-en"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Tailor-made freezing line for poultry processing - Van Abeelen<\/title>\n<meta name=\"description\" content=\"Freezing Solution in Poultry Processing. 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